Compare the durability and washability of DTF heat transfer compared to sublimation. That is why when it comes to custom apparel, DTF with Sumo Transfers is much better than sublimation.
DTF Heat Transfer vs Dye Sublimation: Durability and Washability Compared
During the process of selecting between DTF heat transfer and sublimation to produce custom apparel, durability and washability are very key in decision-making. Each has different advantages, though DTF is becoming the go-to for companies seeking versatility and longevity. The comparison between DTF vs sublimation, first of all, the durability and washability -as we said-, then the ink and paper difference, and finally, the cost of the overall process.
Durability: DTF vs. Sublimation
DTF heat transfer is very strong. On a DTF, special adhesive powder is applied on the printed film and then heat-pressed onto the garment to create a strong bond with the substrate, ensuring that it will not peel off after many washes. In contrast, sublimation embeds the ink directly into the fibers of the material and is very resilient on polyester garments but fades overtime due to wear on blended fabrics.
Another large difference between DTF transfer vs sublimation is that, with DTF, adhesion allows for brighter prints onto a very wide array of materials, from cotton and polyester all the way to blends. Where sublimation really excels on polyester, it falters on cotton, and this really takes away from its versatility.
Washability: DTF vs. Sublimation
This is very critical in custom apparels, which are subjected to repeated washing. Of these, one outstanding technique is DTF heat transfer. It produces prints that will not fade, crack, or peel off after repeated washes, hence quite perfect for high-use items such as T-shirts and workwear.
On the other hand, sublimation printing works well on polyester in terms of washability but is less dependable on other fabrics. The sublimation designs will not crack or peel as the ink is inside the weave, but they will turn pale if proper care instructions are not followed.
Ink Comparison: DTF Ink vs. Sublimation Ink
Another major difference between DTF printing and sublimation has to do with the kind of ink used in both. The DTF uses specially formulated, very opaque, brightly colored ink that remains on the fabric surface, hence enabling it to print a wide variety of fabrics. The DTF inks are bright, hard-wearing, and suitable for many different kinds of materials.
On the other hand sublimation ink binds well to polyester fibers, so it is good and vigorous in color in the prints. This is not true for cotton fabrics. Hence, sublimation's effectiveness in creating variety is poor. Moreover, sublimation ink is a bit sensitive to some external factors like UV light and may fade faster under those conditions.
Paper Comparison: DTF Paper vs. Sublimation Paper
Now, talking about their modes of action, DTF paper vs sublimation paper differs in utility. The DTF paper transfers the printed design into a garment by applying it with a heat press. This paper will always be associated with adhesive powder, for it is this component that binds the print to the fabric.
Sublimation paper is specifically treated to hang on to the sublimation ink itself until it gets transferred by means of heat onto fabric. This will be the major difference: sublimation paper works only with polyester fabrics or those kinds of surfaces that have a polyester coating, rendering the versatility very narrow compared with DTF.
Cost Comparison: DTF vs. Sublimation
Cost will always be an issue for any business looking toward maximizing its profit margins. Comparing the prices between DTF and sublimation, it has been noticed that DTF can be more expensive at the very top because of specially developed inks, paper, and adhesive powder. In return, DTF gives much more versatile variations on different kinds of fabrics, with longer-lasting results compared to sublimation.
While generally, sublimation has lower material costs - especially for businesses focused on polyester-based products - the limitations in fabric compatibility and the possible need to add more equipment, like a heat press for pre-treatment, bring up the overall cost.
Conclusion: Why DTF Leads the Pack
Of the debate of sublimation vs DTF, without a doubt, DTF heat transfer leads the others where durability and washability on a wide array of fabrics are concerned. Much as sublimation presents stiff competition where polyester-based products are concerned, its handling ability for different kinds of fabrics makes DTF a better option for any business interested in delivering high-quality, long-lasting, customized apparel.
At Sumo Transfers, we specialize in DTF technology to bring you the best products with outstanding results. Whether starting a business or simply looking to complement your products and offerings, our DTF solutions drive quality and reliability. See the range today and find out how DTF can transform your custom apparel business!
